Product Datasheet

Technical specifications, configuration options, EU compliance notes and field evidence for the VADTel-SENS smart pressure and temperature sensor.

Overview

Key platform fit

  • Pressure and temperature monitoring in one field-mounted sensor.
  • Configurable telemetry with adjustable measurement cadence, heartbeat interval and alarm thresholds.
  • Rechargeable LiPo battery options for long autonomous operation.
  • Suitable for gas, water, heat and general industrial utility points.

Typical applications

  • Gas distribution and pressure-reduction stations.
  • Water supply networks, pumping stations and water-treatment systems.
  • Heat supply systems, boiler rooms and district-heating substations.
  • Hydraulic and pneumatic systems, including selected oil and fuel applications.

VADTel-SENS

Operating logic

The sensor measures locally at a configurable interval. If the measured values remain within configured thresholds, the device returns to a low-power state and reports according to the heartbeat schedule. If a pressure or temperature threshold is exceeded, event-driven transmission starts and the dispatcher receives an alarm notification.

Process media and installation summary

VADTel-SENS is intended for media compatible with stainless steel AISI 316L / AISI 304, including gases, steam, water and mildly aggressive liquids. The device is mounted similarly to a pressure gauge; pressure should preferably be introduced from below, with measures taken against vibration, severe pulsation, condensation and freezing where relevant.

Documented pilot-operation evidence

Published pilot reports describe approximately 4,000 server sessions in 7 months on one low-pressure unit and approximately 10,000 sessions in 17 months on another, without battery replacement during the test period.

Technical specifications

Measurement

ParameterValue
Pressure typeGauge or absolute
Pressure accuracy±1.0 / ±1.5 / ±2.0 / ±2.5 %FS
Permissible overload1.5 × full scale
Process temperature range−40 to +85 °C
Temperature accuracy±1.0 °C standard; ±0.1 °C option

Telemetry & control

ParameterValue
Cellular communicationsGSM/GPRS or NB-IoT
Measurement interval5–600 s
Heartbeat / health report30 min to 24 h
Alarm-zone reporting interval5–60 min
Alarm thresholdsServer-configurable min./max. pressure and temperature limits
System integrationSecure Linux backend; IIoT / OPC UA / SCADA

Power

ParameterValue
Power supplyBuilt-in rechargeable LiPo battery, nominal 3.7 V
Battery capacity options2,000 / 4,000 / 6,000 mAh
Guaranteed telemetry sessions5,000 / 7,500 / 10,000 server sessions
Autonomous operationUp to 5 years typical; application-dependent
Battery serviceRecharge / replacement by authorized service personnel only

Environmental & mechanical

ParameterValue
Ambient operating temperature−40 to +60 °C
Storage / transport−50 to +60 °C; up to 95% RH at +35 °C
Ingress protectionIP65 (IEC 60529)
Process connectionM20 × 1.5
Wetted media compatibilityStainless-steel-compatible media (AISI 316L / AISI 304)
Housing / installation formField-mount sensor; installed similarly to a pressure gauge
DimensionsApprox. 125 × 210 × 90 mm
WeightApprox. 1.0–1.2 kg, depending on housing/options
Recommended recalibration interval36 months

Available pressure ranges

  • Gauge: low-pressure gas-network variant and 0–40 kPa version.
  • Absolute: 0–160 kPa, 0–400 kPa, 0–600 kPa, 0–1.0 MPa, 0–1.6 MPa, 0–2.5 MPa, 0–4.0 MPa.
  • Custom ranges up to 60 MPa on request.

Low-range source materials reference both 5 kPa and 7 kPa variants. Confirm the exact low-pressure range in the RFQ or order sheet.

Configuration options

  • Accuracy class: ±1.0 / ±1.5 / ±2.0 / ±2.5 %FS.
  • Battery: 2,000 / 4,000 / 6,000 mAh.
  • Remote temperature probe option.
  • Process cooler with remote temperature probe option.
  • Hazardous-area housing version.

Standard delivery / accessories

  • Sensor unit.
  • External GSM / NB-IoT antenna.
  • Product passport / datasheet.
  • Operating manual and calibration method on request.

Engineering notes

  • The datasheet uses EU / IEC terminology such as %FS and IEC 60529 ingress ratings.
  • Ambient operating temperature and measured/process temperature are stated separately.
  • Conservative ratings were selected where legacy source documents differed.
  • Final product definition remains configuration-specific.

Remote setpoint configuration interface

Dispatcher-side configuration allows remote adjustment of the measurement interval, reporting schedule and min./max. alarm thresholds for each channel. During normal operation the sensor reports according to schedule; when configured pressure or temperature limits are exceeded, the device switches to event-driven reporting until the alarm condition clears.

VADTel-SENS remote setpoint configuration screen

What the translated screen shows

  • Pressure P_out and temperature T_out.
  • Alarm threshold bars for both channels.
  • Measurement, heartbeat and alarm-state intervals.
  • JSON view of the active configuration.

EU compliance and installation notes

Regulatory adaptation for the EU market

  • A manufacturer RoHS declaration is published for V.A.D. products in accordance with Directive 2011/65/EU and Delegated Directive (EU) 2015/863.
  • For a marketed cellular version, the applicable EU legislation typically includes RED 2014/53/EU, RoHS 2011/65/EU and WEEE 2012/19/EU.
  • The hazardous-area version described in EU: CE 1354 II 2G Ex d IIC T6 Gb X
  • Use in hazardous areas within the EU requires a version carrying valid ATEX / IECEx marking together with the corresponding declaration and certificate set.
  • CE marking is product-specific and may only be applied after final conformity assessment of the placed-on-market EU variant.

No unverified CE or ATEX claim is made on this page.

Installation and service precautions

  • Mount similarly to a pressure gauge and apply mechanical load only to the process connection, not to the housing.
  • Avoid severe vibration, shocks and pressure pulsation above approximately 10% of nominal range.
  • If process temperature exceeds the permitted device limit, use an impulse line or cooler.
  • Protect the housing against condensation and freezing in low-temperature service.
  • Do not open the unit in a hazardous area; battery service must be carried out by authorized personnel only.

Configurable telemetry workflow

  1. Measure — Pressure and temperature are measured locally every 5–600 seconds.
  2. Compare — Measured values are checked against configured minimum and maximum thresholds.
  3. Sleep / heartbeat — If values are normal, the unit returns to low power and reports every 30 min to 24 h.
  4. Alarm report — If thresholds are exceeded, event-driven transmission starts every 5–60 min until the condition clears.

Published field evidence

  • An interregional-gas pilot protocol documents approximately 4,000 server sessions in 7 months on one test unit and approximately 10,000 sessions in 17 months on another test unit.
  • The same pilot notes average monthly traffic of approximately 60 kB and regular reporting by schedule and on threshold events.
  • A pilot letter reports 93-94% remaining battery charge after 267 communication sessions in a pilot installation and observed pressure-measurement accuracy not worse than ±20 Pa on a 0–40 kPa unit.

Tender / order-sheet checklist

  • Pressure type: gauge or absolute.
  • Required pressure range and accuracy class.
  • Battery capacity and expected reporting profile.
  • Communication technology and antenna arrangement.
  • Need for remote temperature probe or cooler.
  • Whether a hazardous-area certified variant is required for the final EU installation.
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